Case Study

Hyco Fire Systems

Project Size:

96.25kW Rooftop Solar

Kay Dee Trading Pty Ltd, operating as Hyco Fire Systems, a leading provider of fire safety solutions in NSW, has made a significant leap toward sustainability by installing a large-scale rooftop solar system at its facility. Known for their commitment to safety and innovation, Hyco Fire Systems is now powering much of their daily operations with clean, renewable energy, demonstrating environmental leadership in an industrial sector.

Hyco Fire Systems partnered with AYKA Solar to install a 96.25 kW solar system, specifically designed to meet their day-to-day energy needs across manufacturing, testing, and office operations. The project is not just about cutting energy costs; it’s also a reflection of their ongoing commitment to sustainability and doing business the right way.

Key Project Stats

400 kWh in daily generation

92% self-sufficiency overall

Manufacturing equipment, testing facilities, and office systems powered by solar

OBJECTIVES

Hyco Fire Systems set out to tackle rising power bills and gain more control over their energy use, all while strengthening their commitment to sustainability. With their energy-intensive production and strict schedules, they needed a solar solution they could depend on without affecting day-to-day operations. Choosing solar wasn’t just about the bottom line — it was a way for them to demonstrate their values and lead by example when it comes to protecting the environment.

SOLUTION

When Hyco Fire Systems looked to reduce energy costs and boost sustainability, AYKA Solar stepped in with a tailor-made solar solution. We designed and installed a 96.25 kW rooftop system specifically to match their high daytime energy use, helping them harness the sun when their operations need it most.

Equipped with high-quality solar panels and an innovative inverter system, the setup provides steady, dependable power throughout the day. Additionally, with real-time monitoring, the team can track energy production and savings at any time, directly from their devices.

We worked closely with the Hyco team to plan the installation around their busy schedule, ensuring everything went smoothly without disrupting their production or testing. Now, they’re not only saving on energy bills — they’ve taken a meaningful step toward a cleaner, more sustainable future

“Implementing solar energy was a natural fit for us—not just for cost savings but to demonstrate our commitment to sustainability in our industry.”

— Hyco Fire Systems Management

CHALLENGES

Due to the system’s size and the complex roof layout, careful engineering and planning were crucial. Additionally, the solar setup had to integrate seamlessly into their energy-intensive manufacturing processes without causing any downtime.

The AYKA Solar team took the time to understand the site thoroughly, worked around the company’s busy hours, and ensured that every safety rule was followed. The result is a robust, reliable solar system that seamlessly integrates and keeps everything running smoothly.

THE FUTURE

Following this landmark solar installation, Hyco Fire Systems is exploring further sustainability initiatives, including energy storage solutions to optimise self-consumption and electric vehicle charging infrastructure for staff and fleet. The company is also actively using its solar success story in marketing and stakeholder engagement, underlining its commitment to greener industry practices. This investment marks a significant step forward in Hyco Fire Systems’ journey toward a sustainable, resilient future.

“Solar has not only reduced our operating expenses but also enhanced our brand as an environmentally conscious company.”

— Hyco Fire Systems Management

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