Case Study
Advanced Fabrication Group
Project Size:
30.6kW Rooftop Solar
Aarti’s Fabrication is not only synonymous with accuracy in steelwork, it is also taking the lead in sustainability. Passionate about minimising its carbon utility and increasing energy-efficiency, Aarti’s recently engaged AYKA Solar to design + install a 30.6kW rooftop solar system at its main fabrication facility in Western Sydney. The array now provides the hub of their operation with green, sustainable power and represents a significant stride for the company on its path toward a smarter, greener future.
But Aarti’s choice to embrace solar was not just an energy upgrade—it was a prescient investment in operational sustainability, cost savings, and environmental conservation.
Key Project Stats
125MWh in daily generation
80-85% self-sufficiency overall
Workshop equipment and office lighting powered by solar
OBJECTIVES
Aarti’s Fabrication Aarti’s Fabrication had a focused mission: to slash electricity bills and ensure a reliable source of energy, and also contribute to the planet. The plant was in operation 24/7, and its power requirements were sizable and predictable. Solar offered an ideal opportunity — not only to produce on-site electricity and reduce bills, but also to express Aarti’s values of innovation and stewardship.
By ordering panels from AYKA Solar, Aarti’s hoped to change to a more self-released model of energy generation. The management team recognized that with increasing in energy prices energy generation control would play an important role for its profit and need for sustainability.
“We’re a shop and we make things, but we are part of an ecosystem,” said Rakesh Patel, the managing director. “Our customers expect us to deliver with precision — and now, sustainably. Solar just made sense.”
SOLUTION
AYKA Solar custom designed and installed a rooftop solar PV system based on the specific needs of Aarti. The 30.6kW system comprises of high efficiency Tier 1 solar panels and a smart inverter solution to maximise your energy capture at crucial generation times. It now compensates for the large share of the facility’s daily power consumption, and saves on energy bills and carbon output without compromising the reliability of mission-critical equipment.
The project was planned to structurally complement the roof and installation timeline. Thanks to AYKA’s professional project team and crystallized implementation strategy, all work was performed with the least interference to everyday activities.
“Our strategy is always based on business specifics,” AYKA Solar Project Manager Mr. Amit Sharma noted. “With Aarti, we needed to make sure their manufacturing wouldn’t be affected — not for a minute. We delivered on time, on spec, with results they could see instantly.”
“Our focus is on performance—in our work and our energy. AYKA Solar delivered a system that supports both.”
Facility Manager, Advanced Fabrication Group
CHALLENGES
Due to partial shading and existing vents and HVAC units, the rooftop mechanically was somewhat restricted. Design AYKA’s design team employed sophisticated solar modeling tools to effectively design the panel layout, ensuring high energy production from the panels throughout the day.
And there was the challenge of making sure the system could manage the varying loads from the welding machines, metal cutting instruments and compressors — all of which use a great deal of power. Between careful system design and strong inverter partner, AYKA provided a solution that found the right balance between power production and immediate system operation requirements.
THE FUTURE
Building on a successful project, Aarti’s Fabrication is currently looking at battery storage to increase self-consumption and provide more hedging against peak energy tariffs. There is also talk about growing the solar system as the operations do, and potentially replicating the model in future locations.
This project goes to show that clean energy and heavy industry can go hand in hand.” In fact, for Aarti’s, solar has turned into a strategic advantage— reducing expenses, shielding operations, and reinforcing the company’s stand on green manufacturing.
“It’s not just the savings,” Rakesh Patel said. “It’s a legacy being built. One that’s powered not just by steel, but by the sun.”
“This is more than an energy solution—it’s part of our growth strategy. We're more competitive, more sustainable, and better prepared for the future.”
Director, Advanced Fabrication Group
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